PRODUCTION
We have sewing capacity of 150 machines and a knitting factory with 5 world’s best machines from Germany with an area of 2500 square meters, now we have our construction on-going for a green factory of 4500 square meter, as we planned to expand our capacity to 250 machines, 175k pcs/month, we expect to complete the construction by end of this year.
We are a ‘Star export house’, a certificate of recognition from The Government of India, DGFT.
KNITTING
AV FASHION utilizes the latest and advanced technology machineries to knit the fabrics like Reiter, Mayer & Cie to produce various qualities of circular knitted fabrics right from 100gsm to 400gsm.
SOFT FLOW DYEING
Ultra modern soft flow machines are used for fabric dyeing. Dyes and chemicals used are azo free as per Oeko Tex standards and. HTHP machines used for cotton, polyester, Viscose and other blend fabrics.
COMPACTING
Technically advanced machinary to bring up a high level of dimensional stability and enhanced quality. Designed for ease of Operation and maintenance.
PRINTING
All over print using rotary printing machine Stormac for reactive, pigment, discharge & Placement prints. pigment, plastic sol, non pvc, flock, glitter, discharge prints on machines like Hebbecker & MHM.
EMBROIDERY
Computerised multi head embroidery machines to make chain, loop stitch and chenneli designs up to 8-9 colors on Japanese make Barudan machine.Hand embroidery designs with sequence work, beads…Stone fixing, rhime stones, heat transfer photo & flock prints.
CUTTING
Our cutting department has 6 lay cutting straight knife machines and can cut up to 20,000 pcs per day. Very intricate shapes can be cut by our BAND knife cutting machines. Also we have a manual cutting team to cut yarn dyed and small parts with embellishments.
STITCHING
Garment sewing unit is done with proper lighting, good floor space and amenities. Legal and statutory norms with respect to social systems and physical facilities are provided. As a safety standard we are following necessary covid 19 precautions.
CHECKING
Checking is to trim all extra threads and also checks for stains and holes. All garments are 100% checked before packing. In the checking section the pieces are properly checked by efficient people.
IRONING
Automated ironing lines work in tandem to ensure smooth ironing of all the products. This line also serves as a final quality checkpoint before the products are packed.
PACKING
Automated ironing lines work in tandem to ensure smooth ironing of all the products. This line also serves as a final quality checkpoint before the products are packed.